Thursday, October 25, 2012

Sunday, October 14, 2012

Pneumatic Jack in the Box, Part 3

To support the mask I built a frame out of perforated metal tape. I basically fit each piece into the mask from the inside, then attached the pieces together with small nuts and bolts. The frame was then screwed into a stand made of three pieces of 1x2 wood left over from the torsion box coffin lid project.

Thursday, September 20, 2012

Pneumatic Jack in the Box, Part 2

Make sure you view all the videos posted in Part 1 before continuing.

The ELK-120 sound board can pull up to 2A@12VDC and the mouth servo may require more current @5VDC than the Arduino's voltage regulator can support, so I went with a dual-output power supply that provides 12VDC and 5VDC outputs.

However, the Arduino and the DF Robot Relay boards all need 9VDC.

Tuesday, July 17, 2012

Pneumatic Jack in the Box, Part 1

This year's new prop is a large Jack in the Box - a two foot cube, powered by the Arduino microcontroller. It will have an Insteon InlineLinc relay module inside so that the prop can be controlled with a hand-held remote or an Insteon motion sensor. When the Arduino sees that the InlineLinc has been activated, it will execute the following sequence of actions:
  1. Turn on a spotlight aimed at the prop so people pay attention to it
  2. Spin crank handle (powered by motor) while playing a sound effect
  3. Open the top lid
  4. Pop up a large scary clown head
  5. Play a sound effect while moving the clown's lips with a servo
  6. Lower the head
  7. Close the lid
  8. Turn off the light